When we built a new shop, we set out to up our game. And then we said to ourselves, let’s not just up our game, let’s go for best in class.
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The Experience of Living in a Timber Frame Home

Living in a Timber Framed Home
“I’ve never been in a timber frame home”
Joe Pinciotti’s words stopped me in my tracks. Hired by the Timber Framers Guild to convey what timber framing is about, Joe was trying to get up to speed on timber framing quickly. Despite knowing that timber framing represents a fraction of one percent of all construction, it had never occurred to me that most people have never actually been in timber frame homes. So this is my attempt to convey that feeling using quotes and observations I’ve jotted down over the years.
“The primary interest in timber framing is the aesthetics and the experience of living in the structures.”
—Jeff Arvin


Know the one thing almost everyone does upon entering a timber frame home?
Timber framing is an architectural solution to a structural problem.


You can sense the appeal: simple lines, clear proportions, exposed construction.
Wood is an aesthetic material. There’s a warm environment in these buildings.


It doesn’t have to be rustic.
“True Authenticity is a lack of perfection”.
—Architect Gil Schafer


Built Poetry.
While watching architect Caleb Johnson of Biddeford, Maine discuss the winner of the 2015 Best New Home award, we were struck by his profound insights into the benefits of timber framing and why we were drawn to, and love timber framing.
“The whole structure can be understood as one thing, all the heavy timbers giving a clear integrity and visual coherence to it”.
—Architect Sarah Susanka, author of The Not So Big House


Wood is part of the solution to climate change.
Ever notice that man-made materials look best the day they’re installed (and go downhill thereafter), while natural materials get better and better looking with every passing year?


“Buildings are a permanent record of ourselves—an effort to do something remarkable.”
—Tedd Benson, author & founder of a timber frame company
“Open pavilions are among the most compelling timber frames. There is no siding or interior portions to disrupt the concept’s pure architecture, engineering and craft at work”.
—Ben Brungrabber, Ph.D., P.E. Fire Tower Engineered Timber


Broadly, timber framing is everything that today’s sleek, mass-produced, technology saturated culture isn’t.
“I sometimes dream in timber frame.”
—James Lung


We build some of the world’s best timber frames.
And we’re nice.
Solar Panel Carport
Solar panels that don’t ruin the view

The idea for this solar panel carport arose from something on our wishlist: powering our North Carolina timber frame shop from renewable energy. Our roof has plenty of space for PV–so that’s exactly what we did:
Sometimes roof-mounted panels aren’t a viable option (roof too shaded, or north-facing), so a ground-mounted array is the only way to go. On the positive side, ground-mounted arrays, versus roof-mounted solar panels, are easier to clean (yes, solar panels need to be cleaned periodically), can be angled at the optimum angle for efficiency, and don’t have to accommodate plumbing vents. Downsides? Well, let’s just say they’re not particularly aesthetically pleasing. Oh, and that’s before the local building official requires a fence.
(There are two rules to remember about building officials: 1. The inspector is right. 2. The inspector is always right.)
That got us thinking. Could a ground-mounted solar panel array be made to look beautiful? To a man with a hammer everything looks like a nail, so it’s probably understandable that our minds would turn first to timber framing.
The problem? Any timber frame or post and beam solar panel mounting solution is going to be more expensive than a ground rack or pole mount system.
But what if the supporting structure for the PV panels was a dual-use structure? Suddenly the economics change. A solar panel car port anyone?
What the hell is a timber frame, anyway?
Answering the question everybody is afraid to ask: “What the hell is a timber frame, anyway?”
Carolina Timberworks Timber Frame Construction Process
or… What to Expect When You’re Expecting a Timber Frame

The timber frame construction process is important, regardless of how well the finished product turns out—just ask someone who endured a terrible process to obtain their timber frame.
There is neither a shortcut, nor any secret to designing a timber frame. But whether good or bad, every timber frame company has a process. This is ours.

It starts with a dream: a spark that inspires a homeowner or a business owner to build something.

We’ve been doing this long enough to know that we’re not the right fit for every project that comes along. We half-jokingly call this first meeting the “dating phase.” There’s an understood agreement that this meeting is about learning about one another—how we both like to work, what makes us tick, our expectations. We ask you questions, and we answer your questions. (Here are some good ones: How to Interview a Timber Frame Company). Afterward, if either of us doesn’t think the partnership is a good fit, we say so, parting ways amicably and with no hard feelings—and with no expectation of a second date.

But if, on the other hand, we both agree the match has potential, the discussion turns to taking the budding relationship to the next level. The rosy flush of romance may fade considerably at this point because we (Carolina Timberworks) will bring up the subject of money on only the second date. Tacky, right? To make matters worse, we’ll throw in questions about timing. Uncomfortable though it may be, this refreshingly open communication results in saving both of us a lot of time, money, and frustration. After all, you probably don’t want to spend months waiting (and paying) for a timber frame design, that when finally priced, turns out not to fit your budget.

At this point, it’s time to talk commitment. You’re about to “marry” a timber framer—something your mother probably warned you about. (Okay, maybe not. But bet you didn’t know that timber framers’ mothers warn them about marrying the wrong clients!) Doubt and fear make their appearances. But this is why prenuptial agreements (contracts) were invented. Really good timber frame contracts are all about reducing future disagreements and problems by carefully defining what success looks like. The best ones are easy to understand, fair to both parties, contain good drawings, and are typically fairly lengthy. You wouldn’t sign a one-page prenuptial agreement, would you?

Now something weird happens in the relationship: At this point your honeymoon begins, but your timber framer has to go to work. While you’re basking in the sense of accomplishment that comes from knowing that you’ve conceived the latest addition to your family, your timber framer will be spending a great many days/evenings/weekends in front of a monitor, painstakingly working out a whole lot of details.

It’s three weeks into your honeymoon. You feel a bit guilty about emailing your timber framer that breathtaking photograph of your view of the Matterhorn from the Mont Cervin hotel in Zermatt, Switzerland. Hard at work, your timber frame spouse replies rather distractedly and with some frustration: “The engineer just called. He woke up in the middle of the night worried about…” The words every timber framer dreads. The “separate honeymoon” phase continues.

If children were produced like timber frames, sometime prior to birth, you’d receive, with a certain amount of fanfare, an amazingly complex set of drawings from the doctor with every measurement of your baby you could want—and quite a few more—including views from every possible direction or angle. To your dismay, you realize the timber frame shop drawings are pretty complex, and out of your realm of knowledge of design. It’s at this point your architect, builder, or contractor steps in with their trusty red pen, marking up the drawings and suggesting changes. Back to the timber frame shop the drawings go to the love of your life (your timber framer), and in due course, a revised set of drawings arrives in your inbox. Upon consultation with your architect or builder, one of you will sign off on the shop drawings, thereby unleashing the timber frame dogs of war (okay, that doesn’t really work, but always wanted to work that phrase in somewhere).

The timber procurement process is a bit like gestating a baby: there are times where it seems like not much is happening. This can be a blessing, for your often hyper-focused timber frame mate appears to relax a bit, and even suggests a meeting. The subject? What to Expect When You’re Expecting a Timber Frame— The Next Steps.

The first thing most people do when walking into a timber frame shop is to pause, smile, and comment how good it smells. Just like babies, freshly cut timber smells good! And just as babies symbolize new life, the beginning of a new job in a timber frame shop always feels like a fresh new start. Some timber frame parents just can’t wait for a peek at their new child, and visit the shop for an early “reveal”. Others, preferring to be surprised, are willing to wait just a few more weeks…


Suddenly, after months and months of slowness, things start to happen—fast. You’ll know you’re entering the final phase when your timber frame spouse’s extended family starts arriving in their pickups to raise your timber frame. You knew the “relatives” (our crew) was part of the deal, but you never expected this many beards, that they’d be this hungry, or that they’d be this nice!

Here’s another family secret: Timber framers don’t really like clothes. Don’t believe me? Watch carefully. Once the timber frame is standing, the crew’s phones will come out. And if you’re lucky you’ll catch a glimpse of each member of the crew, your extended family now, casting one last glance at their baby just before they depart. And if you could read their thoughts, you’d know they think the baby will never look more beautiful than at this moment—completely naked, without a stitch of siding, roofing, or other finishing touch.

Timber Porte Cochere
How to make a grand entrance and enjoy unloading groceries in the rain
We always enjoy driving into a porte cochère: there’s a certain sense of making a grand entrance, of feeling important, tinged with our nostalgia for more elegant times.

So what is a porte cochère? The literal translation from French is “Door Coachman”, and is sometimes (erroneously) defined as “carriage porch” or “Carport”. We define it as “a sheltering roof without walls over a driveway next to the entrance of a residence or business.” And in case you were wondering, here’s the correct pronunciation: /ˌpôrt kōˈSHer/.
“The front desk had already made a great fuss of Johnny and Mary, lining up to greet him at the famous porte-cochère as soon as his splendid old Rolls-Royce had arrived…”
Stephen Fry
More Fool Me, 2014Although we readily admit our bias for heavy timber porte cochères, examples of beautiful steel porte cochères do exist. To wit, Marylebone Station in London:

In addition to providing embarking and disembarking vehicle passengers with a glimpse into the ageless past, adding a heavy timber porte cochère to a home or business brings another benefit: it shields guests and customers from the weather.

Build a timber frame porte cochère driveway at your residence, and you’ll appreciate it every time you unload groceries in the rain or snow. Here are some porte cochere ideas to inspire you:

Stay tuned: my wife wants to add a timber frame (what else) porte cochère to our home and she’s designing a contemporary shed type roof version with large overhangs.)
Learn more about our timber frame projects for places we live.
From raw timber to complete structures, see timber framing in action
Our Home
Why is West Jefferson, NC Considered the “Coolest Corner”?
Is West Jefferson (Ashe County) one of the best places to live, raise a family, and work in Western North Carolina?
Carolina Timberworks thinks so.

What Are the Key Statistics About Ashe County and West Jefferson?
| Elevation (5 peaks over 5,000′) | 3,178′ |
| Population (people, not cows) | 27,203 |
| Square miles | 426.14 |
| People per square mile (Manhattan is 69,467) | 64 |
| Acres (Bill & Melina Gates own only 242,000) | 272,778 |
| Acres per person | 10 |
| Number of farms (no farmers, no farmers’ market) | 1,125 |
| Christmas tree production (by county, in the U.S.) | No. 1 |
| Median home value (San Francisco is $1.38 million) | $153,200 |
| Sales tax rate | 7% |
| Property tax rate (per $100 USD) | $0.443 |
| Median rent (half pay more, half pay less) | $634 |
| Median household income (half earn more, half earn less) | $40,962 |
| Households with broadband internet | 70.4% |
| Average travel time to work | 25 min. |
| Closest public airport (GEV) | 11 min. |
| Closest major airport (CLT) | 2 hr. 7 min. |
| Distance to Blue Ridge Parkway | 17 min. |
Where is Ashe County Located?


Completed in early 2021 at an estimated cost of $154.7 million, the widening of U.S. 221 from U.S. 421 in Deep Gap to West Jefferson to a four-lane median-divided highway is game-changing. Boone to West Jefferson is approximately 30 minutes away, NC, 2 hours from Charlotte, NC, and 2-1/2 hrs. from Asheville, NC.
Who is the Best Realtor in Ashe County?
Theresa DeMarco. Hands down. And she’s a Carolina Timberworks alumni.
What Can You Do in West Jefferson, NC and Ashe County?

- Take a good book to bed with you: Ashe County Public Library
- People-watch downtown West Jefferson
- Visit America’s longest park, the Blue Ridge Parkway
- See for yourself why Outdoor Magazine named Boone, NC (30 min. away) in its Top Ten Places to Live in the U.S.
- Bicycle 10.8 miles on a unusually flat (and scenic) road: Railroad Grade Road
- How about a 3 hr. family bike ride…downhill? Virginia Creeper Trail
- Float/kayak/canoe/flyfish the North Fork or the South Fork of the New River: Ashe County New River Map
- See Time transformed into Space: Museum of Ashe County History
- Unlike sausage-making, you’ll enjoy seeing cheese made: Ashe County Cheese (hint: 5 year old super sharp Cheddar)
- Hike to Canada in an afternoon: Grandfather Mountain, at 5,945′ is the highest peak on the eastern escarpment of the Blue Ridge Mountains, and as you ascend, you’ll transition from Rich Cove Forests to Northern Hardwood Forests, and finally reach a section of Canadian hemlock forest.
- Not to be outdone by neighboring Watauga County, Ashe County has its very own Grandfather Mountain. It’s called Mount Jefferson State Natural area. For a great 1 hour hike, take 2 vehicles, leave one at the parking area at the top of the mountain, and drive the other back down to the ranger station at the base. Park, and hike (up) the Mountain Ridge Trail to your other vehicle.

What Makes the Ashe County Airport Unique?
You may be surprised to learn that private jets regularly land and take off only 3 miles from downtown West Jefferson. Ashe County Airport (KGEV, GEV) is a county-owned public airport with a 5,002′ long runway.
What Communities Are in Ashe County?
West Jefferson is listed on the National Register of Historic Places and is the largest town in Ashe County, while Jefferson is the county seat. Lansing rounds out the list of towns (our favorite pizza comes from Pie on the Mountain in Lansing). Some of the other places you might like to explore are Todd, Fleetwood, Creston, Helton, and Glendale Springs.
What Communities Neighbor Ashe County?

Trouble choosing where to explore next from your home base of West Jefferson? Here’s one great day trip: From West Jefferson, take 221 S to 421 N to Boone, a busy college town about 30 minutes from West Jefferson, home to Appalachian State University, and a vibrant downtown. From Boone, take 105 S for 5 miles, then turn right on Broadstone Road. In 3 miles you’ll travel back in time 100 years and arrive in Valle Crucis, home to the original Mast General Store. Now for an achingly beautiful (and twisty) road take 194 S to Banner Elk. Take 184 S to 105 S to Linville, then 221 N to Grandfather Mountain. From there, get on the Blue Ridge Parkway and head north for 12 miles to the village of Blowing Rock. Finally, after you’re tired of shopping, take 321 N to Boone, then 421 S to 221 N back to West Jefferson.

Where Can You Find the Best Local Weather Forecast for Ashe County?
How Can You Schedule a Visit with Carolina Timberworks?
Carolina Timberworks is a timber frame company in West Jefferson, North Carolina, and we’re proud to call Ashe County home. If you’re building or remodeling in the area and are contemplating post and beam or timber frame construction, drop us a line and we’ll get back to you as soon as we can!
Carolina Timberworks
West Jefferson, NC 28694
Website: www.carolinatimberworks.com
Phone: 828-266-9663
The Grumpy Old Timberframer on… Bosses
The Grumpy Old Timberframer from Carolina Timberworks is back with a few thoughts about bosses. You don’t want to miss this one.