Answering the question everybody is afraid to ask: “What the hell is a timber frame, anyway?”
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Carolina Timberworks Timber Frame Construction Process
or… What to Expect When You’re Expecting a Timber Frame

The timber frame construction process is important, regardless of how well the finished product turns out—just ask someone who endured a terrible process to obtain their timber frame.
There is neither a shortcut, nor any secret to designing a timber frame. But whether good or bad, every timber frame company has a process. This is ours.

It starts with a dream: a spark that inspires a homeowner or a business owner to build something.

We’ve been doing this long enough to know that we’re not the right fit for every project that comes along. We half-jokingly call this first meeting the “dating phase.” There’s an understood agreement that this meeting is about learning about one another—how we both like to work, what makes us tick, our expectations. We ask you questions, and we answer your questions. (Here are some good ones: How to Interview a Timber Frame Company). Afterward, if either of us doesn’t think the partnership is a good fit, we say so, parting ways amicably and with no hard feelings—and with no expectation of a second date.

But if, on the other hand, we both agree the match has potential, the discussion turns to taking the budding relationship to the next level. The rosy flush of romance may fade considerably at this point because we (Carolina Timberworks) will bring up the subject of money on only the second date. Tacky, right? To make matters worse, we’ll throw in questions about timing. Uncomfortable though it may be, this refreshingly open communication results in saving both of us a lot of time, money, and frustration. After all, you probably don’t want to spend months waiting (and paying) for a timber frame design, that when finally priced, turns out not to fit your budget.

At this point, it’s time to talk commitment. You’re about to “marry” a timber framer—something your mother probably warned you about. (Okay, maybe not. But bet you didn’t know that timber framers’ mothers warn them about marrying the wrong clients!) Doubt and fear make their appearances. But this is why prenuptial agreements (contracts) were invented. Really good timber frame contracts are all about reducing future disagreements and problems by carefully defining what success looks like. The best ones are easy to understand, fair to both parties, contain good drawings, and are typically fairly lengthy. You wouldn’t sign a one-page prenuptial agreement, would you?

Now something weird happens in the relationship: At this point your honeymoon begins, but your timber framer has to go to work. While you’re basking in the sense of accomplishment that comes from knowing that you’ve conceived the latest addition to your family, your timber framer will be spending a great many days/evenings/weekends in front of a monitor, painstakingly working out a whole lot of details.

It’s three weeks into your honeymoon. You feel a bit guilty about emailing your timber framer that breathtaking photograph of your view of the Matterhorn from the Mont Cervin hotel in Zermatt, Switzerland. Hard at work, your timber frame spouse replies rather distractedly and with some frustration: “The engineer just called. He woke up in the middle of the night worried about…” The words every timber framer dreads. The “separate honeymoon” phase continues.

If children were produced like timber frames, sometime prior to birth, you’d receive, with a certain amount of fanfare, an amazingly complex set of drawings from the doctor with every measurement of your baby you could want—and quite a few more—including views from every possible direction or angle. To your dismay, you realize the timber frame shop drawings are pretty complex, and out of your realm of knowledge of design. It’s at this point your architect, builder, or contractor steps in with their trusty red pen, marking up the drawings and suggesting changes. Back to the timber frame shop the drawings go to the love of your life (your timber framer), and in due course, a revised set of drawings arrives in your inbox. Upon consultation with your architect or builder, one of you will sign off on the shop drawings, thereby unleashing the timber frame dogs of war (okay, that doesn’t really work, but always wanted to work that phrase in somewhere).

The timber procurement process is a bit like gestating a baby: there are times where it seems like not much is happening. This can be a blessing, for your often hyper-focused timber frame mate appears to relax a bit, and even suggests a meeting. The subject? What to Expect When You’re Expecting a Timber Frame— The Next Steps.

The first thing most people do when walking into a timber frame shop is to pause, smile, and comment how good it smells. Just like babies, freshly cut timber smells good! And just as babies symbolize new life, the beginning of a new job in a timber frame shop always feels like a fresh new start. Some timber frame parents just can’t wait for a peek at their new child, and visit the shop for an early “reveal”. Others, preferring to be surprised, are willing to wait just a few more weeks…


Suddenly, after months and months of slowness, things start to happen—fast. You’ll know you’re entering the final phase when your timber frame spouse’s extended family starts arriving in their pickups to raise your timber frame. You knew the “relatives” (our crew) was part of the deal, but you never expected this many beards, that they’d be this hungry, or that they’d be this nice!

Here’s another family secret: Timber framers don’t really like clothes. Don’t believe me? Watch carefully. Once the timber frame is standing, the crew’s phones will come out. And if you’re lucky you’ll catch a glimpse of each member of the crew, your extended family now, casting one last glance at their baby just before they depart. And if you could read their thoughts, you’d know they think the baby will never look more beautiful than at this moment—completely naked, without a stitch of siding, roofing, or other finishing touch.

Timber Porte Cochere
How to make a grand entrance and enjoy unloading groceries in the rain

“The front desk had already made a great fuss of Johnny and Mary, lining up to greet him at the famous porte-cochère as soon as his splendid old Rolls-Royce had arrived…”
Stephen Fry
More Fool Me, 2014We always enjoy driving into a porte cochère: there’s a certain sense of making a grand entrance, of feeling important, tinged with our nostalgia for more elegant times.

So what is a porte cochère? The literal translation from French is “Door Coachman”, and is sometimes (erroneously) defined as “carriage porch” or “Carport”. We define it as “a sheltering roof without walls over a driveway next to the entrance of a residence or business.” And in case you were wondering, here’s the correct pronunciation: /ˌpôrt kōˈSHer/.
Although we readily admit our bias for heavy timber porte cochères, examples of beautiful steel porte cochères do exist. To wit, Marylebone Station in London:

In addition to providing embarking and disembarking vehicle passengers with a glimpse into the ageless past, adding a heavy timber porte cochère to a home or business brings another benefit: it shields guests and customers from the weather.

Build a timber frame porte cochère driveway at your residence, and you’ll appreciate it every time you unload groceries in the rain or snow. Here are some porte cochere ideas to inspire you:

Stay tuned: my wife wants to add a timber frame (what else) porte cochère to our home and she’s designing a contemporary shed type roof version with large overhangs.)
Learn more about our timber frame projects for places we live.
Want to make your own grand entrance?
Call us at 828.266.9663 (we’re nice!) or email below:
Architect Contact
Our Home
West Jefferson, North Carolina: The Coolest Corner
Is West Jefferson (Ashe County) one of the best places to live, raise a family, and work in Western North Carolina?
Carolina Timberworks thinks so.

West Jefferson, NC Ashe County by the Numbers
Elevation (5 peaks over 5,000′) | 3,178′ |
Population (people, not cows) | 27,203 |
Square miles | 426.14 |
People per square mile (Manhattan is 69,467) | 64 |
Acres (Bill & Melina Gates own only 242,000) | 272,778 |
Acres per person | 10 |
Number of farms (no farmers, no farmers’ market) | 1,125 |
Christmas tree production (by county, in the U.S.) | No. 1 |
Median home value (San Francisco is $1.38 million) | $153,200 |
Sales tax rate | 7% |
Property tax rate (per $100 USD) | $0.443 |
Median rent (half pay more, half pay less) | $634 |
Median household income (half earn more, half earn less) | $40,962 |
Households with broadband internet | 70.4% |
Average travel time to work | 25 min. |
Closest public airport (GEV) | 11 min. |
Closest major airport (CLT) | 2 hr. 7 min. |
Distance to Blue Ridge Parkway | 17 min. |
Where is Ashe County?


Completed in early 2021 at an estimated cost of $154.7 million, the widening of U.S. 221 from U.S. 421 in Deep Gap to West Jefferson to a four-lane median-divided highway is game-changing. Boone to West Jefferson is approximately 30 minutes away, NC, 2 hours from Charlotte, NC, and 2-1/2 hrs. from Asheville, NC.
Best Realtor
Theresa DeMarco. Hands down. And she’s a Carolina Timberworks alumni.
What to Do in West Jefferson, NC and Ashe County

- Take a good book to bed with you: Ashe County Public Library
- People-watch downtown West Jefferson
- Visit America’s longest park, the Blue Ridge Parkway
- See for yourself why Outdoor Magazine named Boone, NC (30 min. away) in its Top Ten Places to Live in the U.S.
- Bicycle 10.8 miles on a unusually flat (and scenic) road: Railroad Grade Road
- How about a 3 hr. family bike ride…downhill? Virginia Creeper Trail
- After you finish biking, here’s where to find HUGE donuts: Hole Lotta Doughnuts
- Float/kayak/canoe/flyfish the North Fork or the South Fork of the New River: Ashe County New River Map
- See Time transformed into Space: Museum of Ashe County History
- Unlike sausage-making, you’ll enjoy seeing cheese made: Ashe County Cheese (hint: 5 year old super sharp Cheddar)
- Hike to Canada in an afternoon: Grandfather Mountain, at 5,945′ is the highest peak on the eastern escarpment of the Blue Ridge Mountains, and as you ascend, you’ll transition from Rich Cove Forests to Northern Hardwood Forests, and finally reach a section of Canadian hemlock forest.
- Not to be outdone by neighboring Watauga County, Ashe County has its very own Grandfather Mountain. It’s called Mount Jefferson State Natural area. For a great 1 hour hike, take 2 vehicles, leave one at the parking area at the top of the mountain, and drive the other back down to the ranger station at the base. Park, and hike (up) the Mountain Ridge Trail to your other vehicle.

Ashe County Airport
You may be surprised to learn that private jets regularly land and take off only 3 miles from downtown West Jefferson. Ashe County Airport (KGEV, GEV) is a county-owned public airport with a 5,002′ long runway.
Communities in Ashe County
West Jefferson is listed on the National Register of Historic Places and is the largest town in Ashe County, while Jefferson is the county seat. Lansing rounds out the list of towns (our favorite pizza comes from Pie on the Mountain in Lansing). Some of the other places you might like to explore are Todd, Fleetwood, Creston, Helton, and Glendale Springs.
Neighboring Communities

Trouble choosing where to explore next from your home base of West Jefferson? Here’s one great day trip: From West Jefferson, take 221 S to 421 N to Boone, a busy college town about 30 minutes from West Jefferson, home to Appalachian State University, and a vibrant downtown. From Boone, take 105 S for 5 miles, then turn right on Broadstone Road. In 3 miles you’ll travel back in time 100 years and arrive in Valle Crucis, home to the original Mast General Store. Now for an achingly beautiful (and twisty) road take 194 S to Banner Elk. Take 184 S to 105 S to Linville, then 221 N to Grandfather Mountain. From there, get on the Blue Ridge Parkway and head north for 12 miles to the village of Blowing Rock. Finally, after you’re tired of shopping, take 321 N to Boone, then 421 S to 221 N back to West Jefferson.

Best Local Weather Forecast
Contact us to schedule a visit.
Carolina Timberworks is a timber frame company in West Jefferson, North Carolina, and we’re proud to call Ashe County home. If you’re building or remodeling in the area and are contemplating post and beam or timber frame construction, drop us a line and we’ll get back to you as soon as we can!
Carolina Timberworks
West Jefferson, NC 28694
Website: www.carolinatimberworks.com
Phone: 828-266-9663
The Grumpy Old Timberframer on… Bosses
Sheltering in This Place
I can’t go anywhere so I might as well enjoy what I’m looking at here
by Matthew Morley
Funny how, before a global pandemic made it mandatory, the idea of having more time to spend at home was probably high on many people’s wish lists. A few months of enforced downtime, social isolation, and 24/7 family bonding, however, likely opened more than a few eyes regarding how well these same shelters worked in the so-called “new normal.” If nothing else, COVID-19 certainly provided anyone living beneath a roof with plenty of time to carefully consider potential edits and improvements to their living spaces.
As this is being written, the country is beginning to emerge from the shelter in place experience. With the future uncertain regarding coronavirus, it’s entirely possible we may be expected to repeat that experience in the near or distant future, and if so, our dwelling spaces may demand greater flexibility and functionality in order to bridge our human needs for both privacy and connectivity.
What changes will best improve a home’s versatility? Here’s a look at several home design concepts that are likely to play a prominent role in the next generation of living spaces.

Separating work and home, at home
A logical outcome of the COVID-19 experience is likely to be a much wider acceptance of work-from-home policies, and along with that the need for home-based workspaces that can accommodate productive virtual officing. Non-dedicated home office space might have been fine for working from home one or two days a week, but working full-time at home necessitates minimizing distractions and maintaining a clear division of work and home life.
The ideal scenario is to simply repurpose an unused extra bedroom or niche into an office. If that’s not an option, instead think about creating dedicated spaces for work. You may have to get creative, setting up a desk in a guest bedroom, or creating a built-in wall unit or bookshelf to double as a workspace. Consider modifying kitchen or living room spaces, utilizing closet space, or retrofitting basement and garage space.

Rethinking the open floor plan
When the pandemic forced entire families home for months on end, communal living spaces suddenly exploded in population. While Mom handled a deposition via Zoom at one end of the kitchen island and Dad scrutinized spreadsheets at the other, the kids were “at school” in the living room, Zooming with teachers and working on assignments. Many homeowners quickly realized the open floor plan concept they used to love was now a little too open. As shelter-in-place orders are lifted and life returns to normal, expect to see an architectural return to compartmentalized spaces, as well as smart repurposing of existing areas, such as office niches in kitchens, and built-ins that provide activity space and subtle room separation.

Spas, home gyms, and yoga studios
In a time when it was important to stay healthy, it was a shock to many to find they could not even work out at their local gym. In a post-virus world, we are contemplating how to keep up with healthy routines despite closures and social distancing issues. One solution is to create a home spa or fitness room—a dedicated space for exercise, meditation, and yoga practice. Your instructor may be on Zoom, but who cares? All you need is a mat, a space, and maybe an iPad or TV.

Bathroom upgrades
Has bathroom space ever not been a premium home amenity? No, we love our bathrooms. And for those living in one- or two-bathroom dwellings, the recent stay-at-home orders made it painfully clear that these intimate spaces need to be able to accommodate more than one person at a time. One solution is to take advantage of the Japanese and European concepts of separate bathroom fixtures, since this allows multiple people to use the same space without sacrificing on privacy and comfort. For example, separating the toilet area and the shower/tub space from the sink area is a simple and effective way to provide flexibility. Jack-and-Jill bathrooms also accommodate multiple users simultaneously, and with space-saving design.
Another solution is simply adding a half or three-quarter bathroom to your living space. It’s a relatively high-dollar investment that will pay off handsomely in convenience now, and resale later.

Maximizing outdoor living space
If we’ve learned one thing about this pandemic, it’s that being outdoors is a great way to combat stress and anxiety. Make the most of your own outdoor spaces by adding outdoor features. An outdoor kitchen, a pavilion, a pergola, or a patio shade structure can dramatically expand your living areas, offering clean, safe space to gather with the whole family for activities and meals.

Gardens great and small
Gardening is one hobby that exploded during COVID, drawing people out of their homes and into the fresh air. Especially in tighter urban spaces, creating some kind of garden area—even a tiny nook of potted vegetables or flowers on a small balcony—extends one’s living space and gives a feeling of space and connection to the outdoors. You might even consider putting together a greenhouse kit as we did. Plus, gardening is an act of sustainability—something reassuring in these uncertain times.

Interviewing a Timber Frame Company
Ask someone who builds timber frames for a living what makes their company different, and you’re likely to hear some variation on the theme of high quality, responsive service, and talented people.
Their answer may be truthful, but if you want to build a timber frame, you haven’t learned what you need to know to make an informed decision.
So, how exactly do you do that? Ask better questions, listen carefully, and interview like a pro.
Here are some tips from newspaper reporters and the FBI about how to interview people (after all, they do this for a living):
Just like building a timber frame, start with the foundation

There may be no such thing as a stupid question, but some are a lot better than others. It can be helpful to play “let’s pretend”. So, pretend for a moment you have a superpower—any question you ask will be answered. What questions would you like to know the answers to?
As you develop your questions, start by asking yourself what you want to achieve. For example, are you looking for a solution to a particular problem? Are you looking to uncover something? Are you looking for a better understanding? Decided to build a timber frame, but trying to choose between 2 or 3 apparently equally qualified timber frame subcontractors?
Typically, you’ll want to uncover:
- Can they do the work?
- Will they do it when you want it done?
- Can they do it for the investment you’re willing to make?
- What would it be like to work with this firm?
- Is this timber frame company the best fit, or not?
- What could possibly go wrong?
Not familiar with some of the timber framing terms mentioned by your potential timber framer? Visit our Timber Frame Glossary for detailed explanations.
Get comfortable asking questions
You have a right to ask questions—you’re about to write a big check. Furthermore, you have a responsibility to ask questions—if you don’t ask the right questions and bad things happen, you have only yourself to blame.
(Not everyone has to like what you ask. You’re on safe ground as long as your intention and purpose for asking the question comes from a good place. )
Visit their shop and use your powers of observation

Use the part of your brain that has evolved over tens of thousands of years to sense and observe the environment. Do people seem to like working there? Is the phone ringing? Do the other employees avert their eyes when you pass? Notice cigarette butts or litter as you step out of your car? Is the place generally organized or not? Tension in the air? Do you see anyone you would be uncomfortable with in your home?
Ask non-leading questions
A leading question implies its own answer and subtly prompts the respondent how to answer. You’ll learn more if you try not to give clues about how you feel or think about something.
If you were to build a timber frame home, what wood would you choose?
vs
Oak shrinks a lot, correct?
In general, ask open-ended questions
An open-ended question is one that can’t be answered yes or no or by a limited set of possible answers. They encourage the respondent to talk thereby providing you the opportunity to learn things you wouldn’t otherwise.
What are you most proud of about your company and why?
vs
What are your company’s strengths?
Some thoughtful questions

- What are the challenges you see in our project?
- If we ask for references from recently completed jobs, how would that process work?
- Are you a member of the Timber Framers Guild? (if so, why? If not, why not?)
- I don’t suppose your firm is currently in litigation with anyone?
- We have to stick to our budget. How do we know the timber frame won’t end up costing more?
- Are the people who work here employees or subcontractors?
- Are there any outstanding tax liens or judgments against the company, or the owner(s)?
- Have you ever had an unhappy client? If so, would you share what happened?
- What’s your process for handling changes?
- What’s not included in your price?
- How often will the business owner check in on my project?
- How do we resolve any disagreements?
- May I see your certificates of general liability and workers comp insurance?
- Who would be overseeing my project? May I meet her?
- What’s the best thing that’s happened to your company this year?
- Is your firm licensed to do business in my state?
- How long have you been in business?
According to the U.S. Bureau of Labor Statistics, about 20 percent of small businesses fail within their first year. By the end of their fifth year, roughly half of small businesses fail. After that, only about one in three small businesses get to the 10-year mark and live to tell the tale. After that, survival rates flatten out. Businesses fail in good times and bad, and to paraphrase Ernest Hemingway, it happens gradually, then suddenly. Consider for a moment what would happen to the money you’d paid to date, were you in the middle of building a timber frame home and the timber frame manufacturer abruptly ceased operations and stopped returning your calls.
The New Carbon Architecture: Our Book Review

Architecture that heals the planet? Buildings that pull carbon out of the sky?
Can buildings be part of the climate solution? Bruce King thinks so, and shows us how we can soak up carbon from the atmosphere as we create beautiful buildings that showcase nature’s palette. The New Carbon Architecture: Building to Cool the Climate offers an inspiring approach to shaping our built environment as it seeks to answer a relatively complex question: How can we transform our buildings from climate villains into climate champions?
It is apparent that the author cares deeply about sustainable development, and hopes that we do too. But King does not moralize to us, and readers will enjoy his thoughtful and optimistic proposal for addressing climate change by converting carbon emissions into carbon storage. And it’s also an approachable book: a quick read that provides solutions-based approaches, with a ‘we can do it together’ spirit, because after all, this book is a collaborative project, one that seeks and provides the expertise of many leaders in the field.
Without a doubt, this is a very timely and important book for the building industry– for at least two very good reasons. One, we must cut carbon emissions or face irreversible consequences, and two, “constructing and operating buildings accounts for nearly half of all US energy consumption and fossil fuel emissions”. The good news is that we are already doing a better job of reducing the carbon emissions associated with operating our buildings. We’ve made and will continue to make steady progress in energy efficiency for the operation of our buildings, but King argues that we need to take a holistic approach here as we count carbon, and that our definition of a carbon-neutral building could use some updating. So, what might we be overlooking?

First, King lays out the facts. He explains that the embodied energy used in the construction process – the carbon emissions resulting from manufacturing and transporting building products, coupled with the construction process – is usually being ignored in the green building community, though very soon these will represent over 50% of the carbon emissions produced in the life-cycle of a building. Therefore, our big opportunity as architects, engineers and builders is to address how we can achieve a truly carbon-free building environment by setting our sights on a real NetZero standard. Yes, we need to face the fact that our standard of green building is not nearly as green as we think it is.
But we can do it – King posits that by taking a little inspiration from nature, we can use what’s already available to us in our natural environment to employ carbon-sequestering practices as we design our buildings; we can have everything and the carbon sink.

So, how do we get there? First, King explains that we can make smart substitutions and replacements to our current materials palette– instead of using concrete and steel, use wood. Instead of spray-foam insultation, consider using bonded plant fiber insulation systems. We can further develop low-carbon concrete alternatives, and we can even use the plastic in our oceans to make building blocks! King provokes our thinking by asking us to consider natural materials, and inspires us to apply our amazing human minds to creatively re-consider the materials we currently use to construct our buildings. Can we use natural clay concrete instead of Portland cement? Have we forgotten that innumerable building projects in our human past – such as the Great Wall of China and the Pantheon- were built with forms of clay concrete?
In chapter four, King offers perhaps his most compelling argument – that we can achieve a real NetZero standard in embodied energy by designing and building mid-rise buildings with wood – and specifically, by using mass timber construction. And there’s no need to wait, we can start doing this right away. And why should this be cause for celebration? Because typical timber captures 742 kilograms of atmospheric CO2 per cubic meter, whereas concrete emits 410 kg per cubic meter. Moreover, wood is one of the only renewable building resources while concrete and steel are not, though Jason Grant’s essay reminds us that in order to reap the full benefits of carbon-sequestration, we must also demand wood from sustainably harvested and certified forestry.

The mass timber solution offers a new way to build large and tall wood buildings – up to 20 stories – ostensibly providing the global building sector with a realistic path to meeting the COP21 (2015 United Nations Climate Change Conference) targets of carbon-free by the year 2050.
What else can we do? We can renovate existing buildings – instead of building new, because far less energy is required to renovate than to build new. We can use agricultural byproducts in construction, such as straw. And we can take a closer look at the health benefits of using natural materials while building beautiful spaces.
Above all, The New Carbon Architecture should be seen as a collaborative effort, of international scope, that provides an open forum for an evolving exploration of sustainable development. While this book is geared towards inspiring change in the construction industry, it is equally significant for those of us who wish to learn more about the relationship between our built environment and climate change. Can we have a win-win situation for the planet and our built environment? After reading King’s book, we think so.
(More about the author: Bruce King is a structural engineer and the founder and director of the Ecological Building Network (EBNet), an organization dedicated to developing and promoting low-carbon buildings. We met him when he presented at a Timber Framer’s Guild conference.)